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Technical Specification for 55 m3 LPG Tank Trailer

 

Brand : THOR TRAILER

Chassis : Half chassis made of 6252 Steel quality . Strong and Heavy Duty type.

Axles : 3 x Turkish Axles , German Tüv Approved with 14 tons capacity each.

Brakes : Drum Brakes

Suspension : Steel Suspension

Brake System : Two line brake system with WABCO ABS according to European Norms, Automatic Slack Adjusters

Landing Legs : 24 tons each according to the European Norms

Kingpin : 2 ‘’ changeable to 3,5 ‘’ according European Standards. King Pin Plate thickness 12 mm

Tyres : 12 + 1 385/R22.5 Bridgestone with Steel Rims

Electrical System : 24 V according to European Norms. ( ADR stop lights, 5 Lights on each side )

Complete Reflectors and Signs 3M Brand , Wheel chocks, 2 x Fire Extuinguisher ADR , 2 Units Food Box, Sunshade on the Tank

Accessoires : Water Tank , Spare wheel carrier



Tank Specifications :

Project Code : AD2000 Code-PED97/23/EC

Design Temperature : Min -20 C / max. +50 C

Design Pressure : 17,16 bar

Test Pressure : 26,50 bar

Tank Material : P355 GH

Head Type : Elipsoidal

External Tank Diameter : 2.400 mm

Wall Thickness : 10 mm

Total Length of Tank : 13.200 mm

Equipments on Tank :

  • 2 inch Safety Relief Valve : REGO 7534G ( 2 Units )

  • Rotogauge – Rotary Level Indicator ) : REGO ( 1 Unit )

  • ¾ inch excess Flow Valve for Manometer ( 1 Unit )

  • Thermometer (-30/60 C ) : Pakkens ( 1 Unit)

  • Manometer ( 0-25 bar ) : Pakkens ( 1 Unit )

  • Hydraulic Operator ( 1 Unit )

  • 2 inch Hydraulic Valve ( 2 Units )

  • 3 inch Hydraulic Valve ( 1 Unit )

  • 2 inch Ball Valves : Batu ( 3 Units )

  • 2 inch Filler Flanges : M60x4 ( 3 Units )

  • ACME Filler Cap : ( 3 Units )

  • Filter : Batu ( 1 Unit )

  • 16 inch Manhole ( 1 Set )

  • Earthing Bar : ( 1 Set )

Paintwork and Sandblasting :

  • During painting works of the external tank surface , it will be cleaned properly from any burr, hollow ,oil and dirt.

  • Following the cleaning works, sanding will be applied to obtain surface appearance of SA 2 ½ quality.

  • Roughness Value of the Surface will be 50 – 70 Rz

  • As First coat will be applied epoxy paint base with surface tolerance and dry film thickness of 180 micron

  • As the second coat , arcylic polyurethane top layer with high resistance with a dry film thickness of 70 micron

  • Final Coat color of the Tank will be white ( RAL 9010 )

  • Total Paint Thickness will be 250 microns

Radiographic Tests :


  • Welding Seams of the tank will be subject to radiographic control by 100 % longtidunal values .

  • Radiographic images will comply with the EN 1435 standard.

  • The Relevant staff will be certified according to EN473.

  • Radiographic examinations will be made through high-sensitive , panoramic and linear X-Ray devices.

  • These controls will be executed by certified staff

Penetration Test or Magnetic Particle Test :

  • Nozzle _Body and Manhole – Body Welds will be controlled through penetration or magnetic particle test method by 100%

 

 

Hydrostatic Test :

  • Following the construction , the tanks will be subject to hydrostatic test as per the design rules and standards.

  • During hydrostatic Test , clean and fresh water will be used.No Liquid which may react to the tank materials will be used for hydrostatic test.

  • In case the water and ambient temperature is below 15 C, the hydrostatic test will be not performed

  • The Hydrostatic test will be accompanied by the independent certification body TURK LYOD .

  • Following the hydrostatic test, inside and all internal Pipes of the Tank will be dehydrated.

  • Inside of the Gas will be purged with gaseous nitrogen.

Certification :

  • The tank will hold a branding / ‘’ Inspection Report and Certificate’’ issued by an international independent audit company ( Turk Lyod ) according to the European directive.

  • Quality Plan and F Module Certificate

  • Inspection Report and Certificate

  • Quality Plan

  • Sheet Orientation , Material List, Material Certificates

  • Material Orientation Plan

  • Material List

  • Sheet , pipe and flange certificates

  • Certificates of the welding materials

  • Welding Method Instructions ( WPS )

  • Welding Method Tests ( PQR )

  • Welder Certificates and Welding Plan

  • Plain seaming of the Body Sheet ( WPS )

  • Circumferrential welds of the Body ( WPS )

  • Nozzle – Body – Manhole Weldings ( WPS)

  • Pipe – Pipe,Pipe-Flange Weldings ( WPS )

    • PQR

    • Welder certificates

    • Welding plan

    • Dished Heads Reports, Head Treatment Graph and Report

    • Dished Heads control report

    • Dished Heads magnetic test report

    • Heat treatment graph and report

    • Welding Test reports of the Construction

    • Longitudanl welding seams

    • Circumferential welding seams

    • Non-destructive test reports

    • Eye and measure control report

    • Dye penetrant test reports

    • Radiography reports

    • Hydrostatic Test Report

    • Name Plate , Fixture Certificates

    • Carbon copy of name plate

    • Carbon Copy of the 3 rd party embossed stamp

    Baffles :

    • Tank will have three Units of Anti-Slosh baffles         




 

 

Odin Grup A.Ş.
Adres : Mustafa Kemal Mah. 2134. Sok. No:5/13 Çankaya ANKARA/TÜRKİYE
Tel : 90 0312 219 84 78
Fax : +90 312 219 84 79
Email : odin@odin-grup.com

 

 

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